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Maintenance Management Resources
Six sigma and lean manufacturing, it's all about money:
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Articles for "Production Start-up Costs"      Add to favorites

Please use our "Production Start-up Cost" Discussion Area to recommend articles for this page related to Production Start-up Costs in processes.

Definition of a "Production Start-up Cost" is another broad category not only covering energy related cost, but also reduced production, scrap cost, equipment wear and tear, scrap, quality and other elated cost .

Please tell us about your Production Start-up Costs case studies. How much each Production Start-up Cost and related articles? What metrics you currently use to calcualte the Production Start-up Cost (energy peaks, wear and tear, scrap, etc.)? Tell us about articles that demonstrate realizing the "True" cost?

Production Start-up Cost Articles:

How the Cost of Production Affects Supply - Start-up costs cause the curve to rise quickly at low levels of production. Examples include learning curve activities and spoilage. ...

Rockwell Automation - Automotive OEM Saves Customer $1 Million - Search Case Studies ... 50 Percent Increase in Production Efficiency ... Most drastic was the savings in start-up costs. For its first customer, ...

Automation, Production Systems, and Computer-integrated Manufacturing - It is also estimated that the average downtime per line stop will be 8.0 min. The starting casting that is machined on the line costs $3.00 per part. ...

Theory of Production: A Long-Period Analysis - Google Books Result - For example, it makes a difference whether the machine is worked at night ... both the wear and tear of the machine, the pattern of maintenance and repair ...

Most manufacturers rely on standard margin data - Without detailed knowledge of true profitability by product, plant and production line, it is just not possible to maximize overall company profitability. ...

 


Other Industrial Articles of Interest....

These are other  articles (in order of relevance and quality) to supplement the contents About "Production Start-up Costs" in this downtime central web site. If you have not done so, please review our presentation on The True Cost of Downtime first, as these links may take you away from this site. Also we recommend you use the "Add to Favorites" link above to bookmark this page, and we'll keep updating it for you. Also to complete your resource list, please check out our book list too, located at the bottom of this page.

 

The Japanese Path to Maintenance Excellence (Maintenance Management)

How to reduce downtime and increase productivity (Maintenance Management)

Information Systems in Fault Diagnosis (a PDF file) - Data Overload

Introduction to Reliability Centered Maintenance (RCM) Part 1 (Maintenance Management)

Total Productive Maintenance (TPM) (Maintenance Management)

How To Establish TEEP and OEE Measures (OEE)

The Shingo Prize recognizes organizations that apply world-class manufacturing strategy and practices to achieve world-class results. Please check out there award criteria while you strive for excellence.

Are you a manufacturer? Click here to participate in our Downtime survey and receive free 66 page report. (updated and emailed to you automatically as survey grows.)

Suggested books:

 

maintenance excellence

The Japanese Path To Maintenance Excellence e-Book

by Mike Sondalini 

This e-book is about the Japanese way of doing asset management and maintenance. If you think you already have a good system then you will enjoy reading it as you compare yours and theirs. If you have a poor system then you will get a totally different view of how great maintenance can be done. New! MP3 audio books version available

 
benchmarking manufacturing process based on true down time cost

New! True Down Time Cost Analysis - 2nd Edition

Feed Forward Publications, February 2006, ESBN: F36-047B-2151-10B2

"True Down Time Costs Analysis focus on costing methods and costing techniques that quantify like activities that previously fell under the indirect cost definition, like the hidden cost of outsourcing, warranties, etc. This technique is a must for Production Start-up Cost management, but also should be applied to piece manufacturing and even other industries."

 
high quality educational Ebooks and CDs specifically aimed at increasing the engineering knowledge of plant operators, maintainers and managers.

Engineering E-books Online - All PDF format so your can print multiple copies for your employees. Titles like CMMS Secrets and more topics like ...

Pumps, Materials Handling, Maintenance, CMMS, Bearings, Process Control, Safety, Utilities, Machinery, Metallurgy & Welding, Plastic and Motors.



Overall Equipment Effectiveness:A Powerful Production/Maintenance Tool for Increased Profits by Robert C. Hansen. Industrial Press; 1st edition (January 15, 2002)

World Class Manufacturing: The Lessons of Simplicity Applied by Richard J. Schonberger. The Free Press. New York 1986.

Total Productive Maintenance, An American Approach by Terry Wireman, Industrial Pr; 1992

Making Common Sense Common Practice: Models for Manufacturing Excellence by Ron Moore, Butterworth-Heinemann; 2002

The Goal: A Process of Ongoing Improvement by Eliyahu M. Goldratt and Jeff Cox. North River Press, Inc. Great Barrington, MA 1992.

The 5S's: Five Keys To A Total Quality Environment, by Takashi Osada, Asian Productivity Organization, York, 1991.

Quality Maintenance - Zero Defects through Equipment Management, by Seiji Tsuchiya, pub. Productivity Press, Massachusetts, 1992.

The Power of root cause analysis by (by Charles J. Latino, President & Founder of Reliability Center, Inc.)

Managing The Design Factory by Donald G. Reinertsen.

The Quantum Leap... In Speed to Market by John R. Costanza. JcIT Institute of Technology. Colorado 1990

Reengineering the Corporation by Micheal Hammer and James Champy. Harper Business. New York 1993.

Introduction to TPM: Total Productive Maintenance. by Seiichi Nakajima Productivity Press. Cambridge, MA.

Just In Time For America: A Common Sense Production Strategy, by Kenneth A. Wantuck, KWA Media, Southfield MI, 1989.

Zapp! The Lightning of Empowerment by William C. Byham, PhD. and Jeff Cox. Dimensional Development Int'l Press. Pittsburg 1989.

Poka-Yoke: Improving Quality by Preventing Defects by Hiroyuki Hirano, edited by Nikkan Kogyo Shimbum, Ltd. Factory Magazine Productivity Pree. Portland, Oregon 1988.

Zero Quality Control: Source Inspection and the Poka-Yoke System. Shigeo Shingo Productivity Press. Cambridge, Mass. 1986.

A Revolution in Manufacturing: The SMED System. Shigeo Shingo Productivity Press.

Statistical Methods for Quality Improvement by Hitoshi Kume. The Association for Overseas Technical Scholarship (AOTS).

Total Quality Control by Armand Feigenbaum,  New York: McGraw-Hill 1991.

 
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