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Maintenance Management Resources
Six sigma and lean manufacturing, it's all about money:
Business Industrial Network is your best resource when you need fast solutions. After you view this six sigma area dedicated to learning the true cost of equipment downtime with time and motion study, please visit our company.

 

 
True Cost of downtime
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TDC, a closer look at Equipment     Add to favorites

Please click on sub-topic in yellow, to learn more.

Categories
  • Use MIMOSA, machine, priority, type, cell, line, Notes, etc.
People
  • Number of Direct and in-direct idle workers
Product
  • Cost per unit at that stage in production
  • Units per hour
Start-Up
  • Electrical surge cost, Set up, % reduced till start/stop
  • Equipment fatigue
  • Scrap produced, is it recycle able
Bottleneck
  • List other downstream equipment, and % effected/li>
Expected Sales
  • % effect on product out the door.

 

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With all these categories, it may appear to be too much to monitor and analyze. Click here to see why there is no need to sound the " Data Overload" alarm.

The Japanese Path to Maintenance Excellence

Japanese way to decide equipment criticality

Equipment criticality determines what level of preventative maintenance to use, what type and amount of condition monitoring to use and what type and amount of observation is required from the operators. We can learn  from Mike's visit to a major Japanese manufacturer.

 
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